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Taiwan Semiconductor working on giant silicon wafers

450mm wafers can hold twice as many chips

Simon Burns in Taipei, vnunet.com 24 Apr 2007
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The world's largest independent chip maker is considering a new production process that could eventually double its output of chips used in CPUs, PC graphics cards and other high-tech products.

Taiwan Semiconductor Manufacturing Co (TSMC) is developing a 450mm silicon wafer production process, according to a government researcher. 

A TSMC spokesperson told local media in Taipei that the company is considering whether to buy chip-making machinery for the new production process.

The most advanced chip-making technologies currently use 300mm silicon wafers. Chips are built up layer by layer on the thin, circular wafers using several chemical and optical processes.

When the chips are complete, the wafers are sliced up so that individual chips can be tested and packaged.

A 300mm wafer provides approximately 2,200 square centimetres of surface area for the chips. Expanding the wafer diameter to 450mm would more than double the space to almost 5,000 square centimetres.

TSMC will also be able to decrease the size of the chips, according to Taiwan's Commercial Times.

The company is currently preparing to shift much of its production to a 45nm process and, in common with other leading chip makers, already has plans in place to reduce circuit size to 32nm and smaller.

As chip making processes become more sophisticated, increasingly fewer companies have the expertise, and the billions of dollars in capital, required to move up market.

See also:

Second half revival expected after disastrous first quarter for memory  17 Apr 2007
Sun and Unisys must provide more evidence  10 Apr 2007
First chip factory in world's most populous nation for CPU maker  26 Mar 2007
Lower prices and greater spending power expand the markets  09 Mar 2007
Windows VistaBut intense competition to push prices down 30 per cent this year  23 Jan 2007
The sunNew manufacturing technology to cope with silicon shortage  02 Nov 2006
Taiwan-based manufacturers will be making more than a quarter of all mobile phones within two yearsIsland's manufacturers now make more than a quarter of all handsets  31 Oct 2006
Handset maker is ready for price war  23 Oct 2006

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